Case Background:

A well-known company specializes in the baking paint line for bicycle metal parts. However, in response to changes in market demand, they decided to transform and began manufacturing baked paint for plastic parts. Due to the differences in the processes for baking paint on bicycle metal parts and plastic parts, this transformation task faced challenges. Nevertheless, through our efforts, we successfully enabled the baking paint for plastic parts to operate smoothly on their metal parts baking paint line.

Solution:

To successfully assist the company in achieving its transformation, we gained an in-depth understanding of the characteristics and process requirements for painting plastic parts. Leveraging our extensive experience and expertise, we conducted a series of research and experiments to optimize and improve the painting line for metal parts. We closely collaborated with the company's technology team to develop a new process flow suitable for painting plastic parts, and provided comprehensive training and technical support.

Implementation Process:

We closely collaborated with the engineers and operators of the company to conduct on-site debugging and testing. Through continuous trials and adjustments, we improved the painting equipment and process parameters, ensuring the smooth operation of the plastic parts painting on the metal parts painting line. We provided comprehensive technical guidance and training to help them master the key points of the new process and assisted them in solving problems during actual production.

Results and Benefits:

Through our efforts and support, the company successfully achieved a smooth transition from painting metal parts to painting plastic parts. They effectively addressed the challenges of the process and accelerated the speed of bringing new products to market. At the same time, they made full use of existing equipment and resources, reducing the costs of the transition. This transformation has brought the company broader market opportunities and growth potential, further solidifying their position in the industry.