Epoxy Mica Iron Oxide Intermediate Coat

Epoxy Mica Iron Oxide Intermediate Coat

Epoxy Mica Iron Oxide Intermediate Coat is a two-component epoxy paint composed of epoxy resin, mica iron oxide pigments, curing agents, and additives. It is a low-VOC, high-solid, two-component modified thick paste epoxy mica iron oxide intermediate coat.

This coating is used as an intermediate paint for new steel structures in moderate to severe industrial corrosive environments and can also be employed in maintenance applications.


Product Features


Excellent chemical and corrosion resistance, good adhesion and workability, can be used with bare steel substrates and various workshop primers.

Thick coating performance is good, can provide thicker coating thickness, improve the corrosion resistance of the coating.

Withstand cathodic protection, suitable for cathodic protection system.

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Application Scope


It is used for the surfaces of newly constructed steel structures in moderate to severe industrial corrosive environments as an intermediate coat, and can also be utilized in maintenance systems.

This product is widely applicable for anti-corrosive coatings on metal surfaces such as portal steel structures, storage tanks, and pipelines in industries including shipping, bridges, petrochemicals, and power generation.



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Technical Parameters


ColorsGray and Iron Red
Volume Solid62%
FlashpointAbove 21°C
Coating film thickness

Dry film: 100-250μm/coat;

Wet film: 162-403μm/coat

Theoretical Coating Rate

0.151kg/㎡/50μm

Actual spreading rate is subject to multiple factors including surface preparation, ambient conditions, and application methods.



Coating System


It is suitable for highly corrosive environments such as marine, atmospheric, and industrial settings.

Primer: Epoxy Zinc-Rich Primer      Intermediate Coat: Epoxy Mica Iron Oxide Intermediate Paint      Topcoat: Epoxy Mica Iron Oxide Topcoat


It is suitable for highly corrosive environments such as atmospheric and industrial settings.

Primer: Epoxy Zinc Phosphate Primer      Intermediate Coat: Epoxy Mica Iron Oxide Intermediate Paint      Topcoat: Polyurethane Topcoat


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Application Method

    Application Temperature: 5°C to 40°C

    Mixing: Stir thoroughly using power tools or manual tools to ensure even mixing.

    Mixing Ratio: Base/ Hardener = 10/1 (by weight)

    Application Methods: Airless spraying, air spraying, brushing, or rolling (specialized).

Application MethodNozzle SizeOutlet PressureThinning Ratio
Airless Spraying0.43mm-0.53mm10-15Mpa0-5%
Air Spraying--------5-10%
Brushing/Rolling--------5-10%


Drying Time & Recoating Interval

Temperature5℃20℃30℃
Touch Dry5hrs3hrs2hrs
Semi-Hard Dry48hrs16hrs12hrs
Minimum Recoat Interval48hrs24hrs16hrs
Maximum Recoat Interval7days7days7days


Surface Preparation:

   The steel surface to be coated must be thoroughly cleaned of oil, scale, rust, and old coatings. This can be achieved through methods such as shot blasting or sandblasting, reaching the Swedish rust removal standard Sa2.5 level, with a roughness of 30–70 μm. Alternatively, manual rust removal methods can be used to reach the Swedish rust removal standard St3 level, with a roughness of 30–70 μm.

 

Safety Measures:

    1、Avoid contact with skin and eyes.

    2、If paint comes into contact with skin, wash with warm water or an appropriate cleaning agent. If paint comes into contact with eyes, rinse thoroughly with water and seek medical attention immediately.  

    3、Ensure adequate ventilation.

    4、The paint contains flammable substances. Keep away from sparks and prohibit smoking in the vicinity.

    5、Comply with all health and safety regulations on-site.

 

Storage:

    Store in a dry and cool environment, away from heat sources and open flames. Keep the container tightly sealed.

    Shelf life: 12 months from the date of production (at 25°C).

 

Attention:

    Since the conditions of product use are beyond our control, the information provided here does not constitute a warranty. We are only responsible for the selection of products. Due to the continuous development of our products and production processes, the content of this manual may be updated at any time. All information herein is subject to our confirmation. Before using the product, please ensure that you have the latest version of the manual.



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