Cold Galvanizing Paint

Cold Galvanizing Paint

A single-component, high-zinc-content zinc-rich coating, formulated with conductive organic resins, specially treated high-purity ultra-fine zinc powder, solvents, and additives, using advanced film encapsulation technology.

It can replace Hot-Dip Galvanizing, Thermal Spray Zinc, Epoxy, and Inorganic Zinc-Rich Primers. It is superior for repairing galvanized anti-corrosion coatings such as Electro-Galvanizing and Hot-Dip Galvanizing.


Product Features


Zinc Purity of 96% in Dry Film: Exceeds conventional zinc-rich coatings, providing efficient cathodic protection to metal surfaces and comprehensive corrosion resistance.

Triple Anti-Corrosion Protection: Combines electrochemical protection, barrier isolation, and corrosion inhibition to ensure all-round anti-corrosion performance for metal materials.

  Weldable Coating: The coating can be directly welded without compromising welding quality. Additionally, the coating is resistant to damage during cutting and welding                                                                                                                                   processes.

Excellent Salt Spray Resistance: The product withstands salt spray environments for up to 3000 hours, making it suitable for harsh conditions such as coastal areas and acidic/alkaline environments.

Single-Component Design: Simply stir thoroughly before application by brushing or spraying. Easy and fast operation significantly saves construction time.

 

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Product Comparison


ParameterCold Galvanizing PaintInorganic Zinc-Rich Primer (Type 1)Epoxy Zinc-Rich Primer (Type 1)
Zinc Content in Non-Volatiles, %958080
Salt Spray Resistance, H20001000600
Surface Drying Time, H0.50.52
CompositionSingle-Component, Air-DryTwo-Component, Requires HardenerTwo-Component, Requires Hardener

Notes:Standard Reference: The comparison is based on HG/T 3668-2020 (Zinc-Rich Coatings) and HG/T 4845-2015 (Cold Galvanizing Coatings).



Applications


Cold Galvanizing Paint is suitable for anti-corrosion coating on surfaces such as steel structures and metal components. It can be used as an on-site cold-spray zinc anti-corrosion primer for steel structures.

It serves as a replacement for Hot-Dip Galvanizing, Thermal Spray Zinc, Epoxy/Inorganic Zinc-Rich Primers, and is ideal for repairing Electro-Galvanized and Hot-Dip Galvanized anti-corrosion coatings.

It can be applied in various industries, including:Bridges.Power Facilities.Communication Base Stations.Oil, Chemical, and Metallurgical Industries (e.g., storage tanks, pipelines, valves).Elevator Cars.Mechanical Equipment and other metal anti-corrosion applications.


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Technical Parameters

ColorGrey
Volume Solid39%
Flashpoint

Above42℃

Coating Film Thickness

Dry film: 40-60 μm/coat


Wet film: 103-154 μm/coat

Theoretical Coating Rate

0.354 kg/m2/50 μm

The actual application rate depends on various factors such as surface treatment, external environment and application method.



Coating System


Applied as a cathodic protection coating on metal surfaces following sandblasting treatment.
Can be used alongside Cold Galvanizing Sealer.
Also works well with Epoxy Mica Iron Oxide Intermediate Coat and Fluorocarbon Topcoat in bridge anti-corrosion coating systems.




Construction Method

    Construction temperature:5℃~40℃

    Mixing: Use power tools or hand tools to mix well.

    Mixing Ratio: Single-component coating (no mixing required).

    Application Methods: Airless Spraying, Air Spraying, Brushing, Rolling (Specialized).

Construction MethodNozzle SizeOutlet PressureThinning Ratio
Airless Spray0.43mm-0.53mm
10-15Mpa0-5%
Air Spray--------5-15%
Brushing, Rolling--------0-10%


Drying Time & Coating Interval

Temperature5℃20℃30℃
Dry Fingers45mins20mins15mins
Semi-Hard Drying15mins3hrs1hr
Minimum Coating Interval10hrs8hrs6hrs
Maximum Coating IntervalUnlimited


Surface Treatment:

    The surface of the steel to be coated must be thoroughly cleaned of oil, oxidized skin, rust, old coating, etc. Shot blasting or sand blasting method can be adopted to reach the Swedish rust removal standard Sa2.5 grade, with a roughness of 30-70 μm; or hand-operated rust removal method can also be adopted to reach the Swedish rust removal standard St3 grade, with a roughness of 30-70 μm.

Security Measures:

1. Avoid contact with skin and eyes.

2. When paint comes into contact with skin, wash with warm water or appropriate detergent. If paint comes into contact with eyes, flush with plenty of water and seek medical attention immediately.

3. Ensure good ventilation.

4. Paint contains flammable substances, please keep away from sparks and prohibit smoking in the adjacent area.

5. Observe all health and safety regulations on site.

 

Storage:

    Store in a dry and cool environment, away from heat and ignition sources. The drum must be kept closed.

    Storage period: 12 months from date of manufacture (25°C)

 

Please Note:

Since the conditions of use of the products are beyond our control, the information contained herein is provided without warranty, i.e., the buyer is liable only for the selection of the products. Due to the continuous development of our products and production processes, the contents of this manual are subject to change at any time, and all information herein is subject to our confirmation. Please make sure that you have the latest version of this manual before using the product.




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